{"id":5504,"date":"2026-04-20T16:27:16","date_gmt":"2026-04-20T14:27:16","guid":{"rendered":"https:\/\/cofinair.com\/case-studies\/tower-replacement-chemicals\/"},"modified":"2026-10-07T14:04:22","modified_gmt":"2026-10-07T12:04:22","slug":"tower-replacement-chemicals","status":"publish","type":"project","link":"https:\/\/cofinair.com\/it\/case-studies\/tower-replacement-chemicals\/","title":{"rendered":"Efficient cooling tower replacement for Johnson Matthey Chemicals GmbH"},"content":{"rendered":"\n<h2 class=\"wp-block-heading\">Introduction<\/h2>\n\n<p class=\"wp-block-paragraph\"><em>When industrial facilities need to upgrade critical cooling equipment, maintaining operational continuity is often just as important as improving performance. In this project, GOHL-KTK delivered a custom-engineered replacement cooling tower for Johnson Matthey Chemicals GmbH, providing higher cooling capacity while fitting perfectly into the existing installation footprint. The solution minimised on-site modifications and ensured a smooth transition to the new equipment.<\/em><\/p>\n\n<figure class=\"wp-block-image size-full\"><img fetchpriority=\"high\" decoding=\"async\" width=\"1920\" height=\"1440\" src=\"https:\/\/cofinair.com\/wp-content\/uploads\/2026\/04\/Cooling_Tower_Replacement-Johnson_Matthey_Chemicals.webp\" alt=\"Cooling Tower Replacement - Johnson Matthey Chemicals GmbH\" class=\"wp-image-2598\" srcset=\"https:\/\/cofinair.com\/wp-content\/uploads\/2026\/04\/Cooling_Tower_Replacement-Johnson_Matthey_Chemicals.webp 1920w, https:\/\/cofinair.com\/wp-content\/uploads\/2026\/04\/Cooling_Tower_Replacement-Johnson_Matthey_Chemicals-300x225.webp 300w, https:\/\/cofinair.com\/wp-content\/uploads\/2026\/04\/Cooling_Tower_Replacement-Johnson_Matthey_Chemicals-1024x768.webp 1024w, https:\/\/cofinair.com\/wp-content\/uploads\/2026\/04\/Cooling_Tower_Replacement-Johnson_Matthey_Chemicals-768x576.webp 768w, https:\/\/cofinair.com\/wp-content\/uploads\/2026\/04\/Cooling_Tower_Replacement-Johnson_Matthey_Chemicals-1536x1152.webp 1536w\" sizes=\"(max-width: 1920px) 100vw, 1920px\" \/><\/figure>\n\n<div class=\"wp-block-group is-layout-constrained wp-block-group-is-layout-constrained\">\n<h2 class=\"wp-block-heading\">Customer<\/h2>\n\n\n\n<p class=\"wp-block-paragraph\"><strong>Johnson Matthey Chemicals GmbH<\/strong> is part of the international Johnson Matthey Group \u2013 one of the world&#8217;s leading manufacturers of specialty chemicals and a global market leader in materials technology. The company employs around 12,000 people in more than 30 countries.<\/p>\n<\/div>\n\n<div class=\"wp-block-group is-layout-constrained wp-block-group-is-layout-constrained\"><\/div>\n\n<div class=\"wp-block-group is-layout-constrained wp-block-group-is-layout-constrained\">\n<h2 class=\"wp-block-heading\">Challenge<\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">The existing cooling tower at the site needed to be replaced on a like-for-like basis \u2013 same footprint, no major structural modifications on site, and increased cooling capacity. The new unit was engineered based on the dimensions of the original equipment.<\/p>\n<\/div>\n\n<div class=\"wp-block-group alignwide blue_gradient_background is-layout-grid wp-container-core-group-is-layout-8c0afae9 wp-block-group-is-layout-grid\">\n<div class=\"wp-block-group has-custom-css is-layout-constrained wp-block-group-is-layout-constrained wp-custom-css-e8874c12\">\n<h2 class=\"wp-block-heading\">Solution<\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">For the cooling tower replacement, Cofinair by GOHL-KTK supplied an <a href=\"https:\/\/cofinair.com\/product-family\/induced-open-cooling-tower\/\" data-type=\"product-family\" data-id=\"37\"><strong>open cooling tower<\/strong><\/a> of the type <strong>KAD 1\/27-35<\/strong>, tailored to the spatial and technical requirements of the existing installation.<\/p>\n<\/div>\n\n\n\n<div class=\"wp-block-group has-custom-css is-vertical is-content-justification-center is-layout-flex wp-container-core-group-is-layout-e310e333 wp-block-group-is-layout-flex wp-custom-css-fb8d2df2\"><div class=\"related-element-wrapper post-cofinair_product\">\n    <a href=\"https:\/\/cofinair.com\/products\/kh-cooling-tower\/\" class=\"related-element-image-link\">\n        <img decoding=\"async\"\n            src=\"https:\/\/cofinair.com\/wp-content\/uploads\/2026\/02\/KH-cooling-tower-900x600-1-300x200.webp\"\n            alt=\"KH cooling tower\"\n            class=\"related-element-image\" \/>\n    <\/a>\n    <div class=\"related-element-content\">\n        <h2 class=\"related-element-title\">\n            <a href=\"https:\/\/cofinair.com\/products\/kh-cooling-tower\/\">\n                KH cooling tower            <\/a>\n        <\/h2>\n        <div class=\"related-element-excerpt\">\n                            The KH cooling tower is a high-performance open circuit cooling solution designed to deliver efficient evaporative cooling with low energy consumption, easy maintenance, and long-term reliability. Featuring a counterflow design with forced-draft axial fans, it combines high thermal efficiency, hygienic operation, and a robust modular construction, making it ideal for demanding industrial cooling applications.                    <\/div>\n        <a href=\"https:\/\/cofinair.com\/products\/kh-cooling-tower\/\" class=\"related-element-link\">\n            Read more        <\/a>\n    <\/div>\n<\/div>\n<\/div>\n<\/div>\n\n<div class=\"wp-block-group is-layout-constrained wp-block-group-is-layout-constrained\">\n<h3 class=\"wp-block-heading\"><strong>Key Technical Data<\/strong><\/h3>\n\n\n\n<figure class=\"wp-block-table\"><table class=\"has-fixed-layout\"><thead><tr><th class=\"has-text-align-left\" data-align=\"left\"><strong>Parameter<\/strong><\/th><th class=\"has-text-align-left\" data-align=\"left\"><strong>Value<\/strong><\/th><\/tr><\/thead><tbody><tr><td class=\"has-text-align-left\" data-align=\"left\">Heat rejection capacity<\/td><td class=\"has-text-align-left\" data-align=\"left\">~1,400 kW<\/td><\/tr><tr><td class=\"has-text-align-left\" data-align=\"left\">Fan type<\/td><td class=\"has-text-align-left\" data-align=\"left\">Axial fan with variable frequency drive<\/td><\/tr><tr><td class=\"has-text-align-left\" data-align=\"left\">Sound pressure level<\/td><td class=\"has-text-align-left\" data-align=\"left\">55 dB(A) at 15 m distance<\/td><\/tr><tr><td class=\"has-text-align-left\" data-align=\"left\">Operating weight<\/td><td class=\"has-text-align-left\" data-align=\"left\">7.75 t<\/td><\/tr><tr><td class=\"has-text-align-left\" data-align=\"left\">Material<\/td><td class=\"has-text-align-left\" data-align=\"left\">Full stainless steel construction<\/td><\/tr><\/tbody><\/table><\/figure>\n<\/div>\n\n<div class=\"wp-block-group is-layout-constrained wp-block-group-is-layout-constrained\">\n<h2 class=\"wp-block-heading\">Project timeline<\/h2>\n\n\n\n<blockquote class=\"wp-block-quote is-layout-flow wp-block-quote-is-layout-flow\">\n<p class=\"wp-block-paragraph\">From first conversation to factory acceptance: <strong>6 months<\/strong><\/p>\n<\/blockquote>\n\n\n\n<p class=\"wp-block-paragraph\">The project included custom engineering based on the original unit&#8217;s dimensions, manufacturing at GOHL-KTK&#8217;s facility, and a factory acceptance test with the customer&#8217;s team on site.<\/p>\n<\/div>\n\n<div class=\"wp-block-group is-layout-constrained wp-block-group-is-layout-constrained\">\n<h2 class=\"wp-block-heading\">Result<\/h2>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Drop-in replacement \u2013 no additional civil or structural work required on site<\/li>\n\n\n\n<li>Increased cooling performance within the same footprint<\/li>\n\n\n\n<li>Controlled noise emissions: 55 dB(A) at 15 m distance<\/li>\n\n\n\n<li>Full stainless steel construction for long-term durability in chemical environments<\/li>\n\n\n\n<li>Commissioning now underway<\/li>\n<\/ul>\n<\/div>\n\n<div class=\"wp-block-group is-layout-constrained wp-block-group-is-layout-constrained\">\n<h2 class=\"wp-block-heading\">Product<\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">Type:\u00a0 <strong>KAD 1\/27-35<\/strong>\u00a0\u00a0 |\u00a0\u00a0 Category:\u00a0 <strong>Open Cooling Tower<\/strong>\u00a0\u00a0 |\u00a0\u00a0 Industry:\u00a0 <strong>Specialty Chemicals<\/strong><\/p>\n<\/div>\n","protected":false},"featured_media":5506,"template":"","meta":{"_acf_changed":false},"class_list":["post-5504","project","type-project","status-publish","has-post-thumbnail","hentry"],"acf":[],"_links":{"self":[{"href":"https:\/\/cofinair.com\/it\/wp-json\/wp\/v2\/project\/5504","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/cofinair.com\/it\/wp-json\/wp\/v2\/project"}],"about":[{"href":"https:\/\/cofinair.com\/it\/wp-json\/wp\/v2\/types\/project"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/cofinair.com\/it\/wp-json\/wp\/v2\/media\/5506"}],"wp:attachment":[{"href":"https:\/\/cofinair.com\/it\/wp-json\/wp\/v2\/media?parent=5504"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}